Custom Boonie in Corduroy with DTG Digital Printing

Custom Boonie — Corduroy with DTG Digital Printing

We build boonie programmes from a tech pack or a physical reference sample. This Corduroy version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtg digital printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Snow Wash — available on Corduroy, quoted per position and per colour.
• Tie-Dye Wash — available on Corduroy, quoted per position and per colour.
• DTG Digital Printing — available on Corduroy, quoted per position and per colour.
• Flat Embroidery — available on Corduroy, quoted per position and per colour.
• DTF Film Printing — available on Corduroy, quoted per position and per colour.
• Sequin Work — available on Corduroy, quoted per position and per colour.
• Dye-Sublimation Printing — available on Corduroy, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Corduroy-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtg digital printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Religious and Community — boonie uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — boonie uniforms, staff wear or resale programmes
• Laboratories and Pharma — boonie uniforms, staff wear or resale programmes
• Wedding and Bridal — boonie uniforms, staff wear or resale programmes
• Promotional Marketing — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your boonie programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.