Custom Hat Visor — Taffeta with Quilting
We build hat visor programmes from a tech pack or a physical reference sample. This Taffeta version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, quilting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Hat Visor |
|---|---|
| Base fabric | Taffeta |
| Decoration / finish | Quilting |
| Fabric weight | 280-320 gsm |
| Size range | S-4XL |
| Colour options | 8 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 30-45 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Quilting — available on Taffeta, quoted per position and per colour.
- Seam Sealing — available on Taffeta, quoted per position and per colour.
- Hangtag and Packaging — available on Taffeta, quoted per position and per colour.
- Care Label — available on Taffeta, quoted per position and per colour.
- Placement Printing — available on Taffeta, quoted per position and per colour.
- Laser Engraving — available on Taffeta, quoted per position and per colour.
- Flocking — available on Taffeta, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Taffeta-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with quilting applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Restaurants and Cafes — hat visor uniforms, staff wear or resale programmes
- Police and Fire Departments — hat visor uniforms, staff wear or resale programmes
- Aviation and Airlines — hat visor uniforms, staff wear or resale programmes
- Fashion Brands and Labels — hat visor uniforms, staff wear or resale programmes
- Trade Shows and Exhibitions — hat visor uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your hat visor programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
