Custom Other Sun Cap in Tencel Lyocell with Glow-in-the-Dark Printing

Custom Other Sun Cap — Tencel Lyocell with Glow-in-the-Dark Printing

We build other sun cap programmes from a tech pack or a physical reference sample. This Tencel Lyocell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, glow-in-the-dark printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Glow-in-the-Dark Printing — available on Tencel Lyocell, quoted per position and per colour.
• DTF Film Printing — available on Tencel Lyocell, quoted per position and per colour.
• Tonal Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Reflective Printing — available on Tencel Lyocell, quoted per position and per colour.
• Custom Button — available on Tencel Lyocell, quoted per position and per colour.
• Screen Printing — available on Tencel Lyocell, quoted per position and per colour.
• Piece Dyeing — available on Tencel Lyocell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Lyocell-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with glow-in-the-dark printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Theater and Performance — other sun cap uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — other sun cap uniforms, staff wear or resale programmes
• Security Services — other sun cap uniforms, staff wear or resale programmes
• Food Processing — other sun cap uniforms, staff wear or resale programmes
• Workwear and Industrial — other sun cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sun cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your other sun cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.