Custom Beanie Bobble in Moisture-Wicking Knit with Chenille Embroidery

Custom Beanie Bobble — Moisture-Wicking Knit with Chenille Embroidery

We build beanie bobble programmes from a tech pack or a physical reference sample. This Moisture-Wicking Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chenille embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Satin Printed Label — available on Moisture-Wicking Knit, quoted per position and per colour.
• Placement Printing — available on Moisture-Wicking Knit, quoted per position and per colour.
• Shirring — available on Moisture-Wicking Knit, quoted per position and per colour.
• Ruching — available on Moisture-Wicking Knit, quoted per position and per colour.
• All-Over Sublimation — available on Moisture-Wicking Knit, quoted per position and per colour.
• Chenille Embroidery — available on Moisture-Wicking Knit, quoted per position and per colour.
• Smocking — available on Moisture-Wicking Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Moisture-Wicking Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with chenille embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dance and Ballet Schools — beanie bobble uniforms, staff wear or resale programmes
• Film and TV Production — beanie bobble uniforms, staff wear or resale programmes
• Wedding and Bridal — beanie bobble uniforms, staff wear or resale programmes
• Cycling and Triathlon — beanie bobble uniforms, staff wear or resale programmes
• Aviation and Airlines — beanie bobble uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so beanie bobble batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your beanie bobble programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.