Custom Beanie Bobble in Interlock Knit with Laser Engraving

Custom Beanie Bobble — Interlock Knit with Laser Engraving

We build beanie bobble programmes from a tech pack or a physical reference sample. This Interlock Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser engraving and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Hangtag and Packaging — available on Interlock Knit, quoted per position and per colour.
• Enzyme Wash — available on Interlock Knit, quoted per position and per colour.
• Tonal Embroidery — available on Interlock Knit, quoted per position and per colour.
• Seam Sealing — available on Interlock Knit, quoted per position and per colour.
• Satin Printed Label — available on Interlock Knit, quoted per position and per colour.
• Custom Zip Puller — available on Interlock Knit, quoted per position and per colour.
• 3D Puff Embroidery — available on Interlock Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Interlock Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser engraving applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Sports Teams and Clubs — beanie bobble uniforms, staff wear or resale programmes
• Golf Clubs — beanie bobble uniforms, staff wear or resale programmes
• Food Processing — beanie bobble uniforms, staff wear or resale programmes
• Military and Tactical — beanie bobble uniforms, staff wear or resale programmes
• Laboratories and Pharma — beanie bobble uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so beanie bobble batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your beanie bobble programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.