Custom Beanie Bobble in Pique Knit with All-Over Sublimation

Custom Beanie Bobble — Pique Knit with All-Over Sublimation

We build beanie bobble programmes from a tech pack or a physical reference sample. This Pique Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Glow-in-the-Dark Printing — available on Pique Knit, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Pique Knit, quoted per position and per colour.
• Contrast Stitching — available on Pique Knit, quoted per position and per colour.
• Beading and Embroidery — available on Pique Knit, quoted per position and per colour.
• Dye-Sublimation Printing — available on Pique Knit, quoted per position and per colour.
• Enzyme Wash — available on Pique Knit, quoted per position and per colour.
• Sequin Work — available on Pique Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Pique Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Photography Studios — beanie bobble uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — beanie bobble uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — beanie bobble uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — beanie bobble uniforms, staff wear or resale programmes
• Hospitality and Hotels — beanie bobble uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so beanie bobble batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your beanie bobble programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.