Custom Beanie Bobble in Seersucker with Shirring

Custom Beanie Bobble — Seersucker with Shirring

We build beanie bobble programmes from a tech pack or a physical reference sample. This Seersucker version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, shirring and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tie-Dye Wash — available on Seersucker, quoted per position and per colour.
• Piece Dyeing — available on Seersucker, quoted per position and per colour.
• Custom Zip Puller — available on Seersucker, quoted per position and per colour.
• Debossing — available on Seersucker, quoted per position and per colour.
• Enzyme Wash — available on Seersucker, quoted per position and per colour.
• Heat Transfer Printing — available on Seersucker, quoted per position and per colour.
• Chenille Embroidery — available on Seersucker, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Seersucker-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with shirring applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Schools and School Districts — beanie bobble uniforms, staff wear or resale programmes
• Theater and Performance — beanie bobble uniforms, staff wear or resale programmes
• Streetwear Brands — beanie bobble uniforms, staff wear or resale programmes
• Government and Municipal — beanie bobble uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — beanie bobble uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so beanie bobble batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your beanie bobble programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.