Custom Reflective Safety Clothing in Taffeta with Flocking

Custom Reflective Safety Clothing — Taffeta with Flocking

We build reflective safety clothing programmes from a tech pack or a physical reference sample. This Taffeta version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pantone Color Matching — available on Taffeta, quoted per position and per colour.
• Custom Zip Puller — available on Taffeta, quoted per position and per colour.
• Yarn Dyeing — available on Taffeta, quoted per position and per colour.
• Piping and Binding — available on Taffeta, quoted per position and per colour.
• DTF Film Printing — available on Taffeta, quoted per position and per colour.
• Ruching — available on Taffeta, quoted per position and per colour.
• Pleating — available on Taffeta, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Taffeta-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Warehousing and Logistics — reflective safety clothing uniforms, staff wear or resale programmes
• Cycling and Triathlon — reflective safety clothing uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — reflective safety clothing uniforms, staff wear or resale programmes
• Military and Tactical — reflective safety clothing uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — reflective safety clothing uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so reflective safety clothing batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your reflective safety clothing programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.