Custom Warm Caps in Wool Blend with Woven Label

Custom Warm Caps — Wool Blend with Woven Label

We build warm caps programmes from a tech pack or a physical reference sample. This Wool Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, woven label and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Snow Wash — available on Wool Blend, quoted per position and per colour.
• Embossing — available on Wool Blend, quoted per position and per colour.
• All-Over Sublimation — available on Wool Blend, quoted per position and per colour.
• Shirring — available on Wool Blend, quoted per position and per colour.
• Heat Transfer Printing — available on Wool Blend, quoted per position and per colour.
• Placement Printing — available on Wool Blend, quoted per position and per colour.
• Pantone Color Matching — available on Wool Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Wool Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with woven label applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Nonprofit Organizations — warm caps uniforms, staff wear or resale programmes
• Electronics Assembly — warm caps uniforms, staff wear or resale programmes
• Streetwear Brands — warm caps uniforms, staff wear or resale programmes
• Laboratories and Pharma — warm caps uniforms, staff wear or resale programmes
• Kids and Toddlerwear — warm caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your warm caps programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.