Custom Warm Caps — Chiffon with Screen Printing
We build warm caps programmes from a tech pack or a physical reference sample. This Chiffon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, screen printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: long lead times that miss the selling season, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Warm Caps |
|---|---|
| Base fabric | Chiffon |
| Decoration / finish | Screen Printing |
| Fabric weight | 340-400 gsm |
| Size range | XS-3XL |
| Colour options | 16 Pantone-matched shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 25-35 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Hangtag and Packaging — available on Chiffon, quoted per position and per colour.
- Flat Embroidery — available on Chiffon, quoted per position and per colour.
- Stone Wash — available on Chiffon, quoted per position and per colour.
- Screen Printing — available on Chiffon, quoted per position and per colour.
- Tonal Embroidery — available on Chiffon, quoted per position and per colour.
- Seam Sealing — available on Chiffon, quoted per position and per colour.
- Foil Printing — available on Chiffon, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Chiffon-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with screen printing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Religious and Community — warm caps uniforms, staff wear or resale programmes
- Wedding and Bridal — warm caps uniforms, staff wear or resale programmes
- Wholesale and Distribution — warm caps uniforms, staff wear or resale programmes
- Construction Sites — warm caps uniforms, staff wear or resale programmes
- Retail Store Staff — warm caps uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
What is the minimum order quantity?
Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your warm caps programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
