Custom Down Jacket in Eyelet with Piece Dyeing

Custom Down Jacket — Eyelet with Piece Dyeing

We build down jacket programmes from a tech pack or a physical reference sample. This Eyelet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piece dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flat Embroidery — available on Eyelet, quoted per position and per colour.
• Pantone Color Matching — available on Eyelet, quoted per position and per colour.
• Chenille Embroidery — available on Eyelet, quoted per position and per colour.
• Foil Printing — available on Eyelet, quoted per position and per colour.
• Bonding Construction — available on Eyelet, quoted per position and per colour.
• 3D Puff Embroidery — available on Eyelet, quoted per position and per colour.
• Enzyme Wash — available on Eyelet, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Eyelet-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with piece dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Fashion Brands and Labels — down jacket uniforms, staff wear or resale programmes
• Restaurants and Cafes — down jacket uniforms, staff wear or resale programmes
• Running and Marathon Events — down jacket uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — down jacket uniforms, staff wear or resale programmes
• Laboratories and Pharma — down jacket uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so down jacket batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your down jacket programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.