Custom Down Jacket in Cupro with Distressed Finish

Custom Down Jacket — Cupro with Distressed Finish

We build down jacket programmes from a tech pack or a physical reference sample. This Cupro version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, distressed finish and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Heat Transfer Printing — available on Cupro, quoted per position and per colour.
• Seam Sealing — available on Cupro, quoted per position and per colour.
• Shirring — available on Cupro, quoted per position and per colour.
• Rhinestone Application — available on Cupro, quoted per position and per colour.
• Embossing — available on Cupro, quoted per position and per colour.
• Custom Drawcord — available on Cupro, quoted per position and per colour.
• Screen Printing — available on Cupro, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Cupro-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with distressed finish applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Airsoft and Paintball Clubs — down jacket uniforms, staff wear or resale programmes
• Film and TV Production — down jacket uniforms, staff wear or resale programmes
• Food Processing — down jacket uniforms, staff wear or resale programmes
• Beauty and Cosmetics — down jacket uniforms, staff wear or resale programmes
• Security Services — down jacket uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so down jacket batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your down jacket programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.