Custom Men's Board Short in Pima Cotton with Laser Cutting

Custom Men's Board Short — Pima Cotton with Laser Cutting

We build men's board short programmes from a tech pack or a physical reference sample. This Pima Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Rhinestone Application — available on Pima Cotton, quoted per position and per colour.
• Foil Printing — available on Pima Cotton, quoted per position and per colour.
• Debossing — available on Pima Cotton, quoted per position and per colour.
• Yarn Dyeing — available on Pima Cotton, quoted per position and per colour.
• 3D Puff Embroidery — available on Pima Cotton, quoted per position and per colour.
• Puff Printing — available on Pima Cotton, quoted per position and per colour.
• Reflective Printing — available on Pima Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Pima Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Spas and Salons — men's board short uniforms, staff wear or resale programmes
• Police and Fire Departments — men's board short uniforms, staff wear or resale programmes
• Hospitality and Hotels — men's board short uniforms, staff wear or resale programmes
• Sports Teams and Clubs — men's board short uniforms, staff wear or resale programmes
• Mining Operations — men's board short uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so men's board short batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your men's board short programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.