Custom Sweater in Polyester with Piping and Binding

Custom Sweater — Polyester with Piping and Binding

We build sweater programmes from a tech pack or a physical reference sample. This Polyester version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piping and binding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Heat Transfer Printing — available on Polyester, quoted per position and per colour.
• Contrast Stitching — available on Polyester, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Polyester, quoted per position and per colour.
• Chain Stitch Embroidery — available on Polyester, quoted per position and per colour.
• Snow Wash — available on Polyester, quoted per position and per colour.
• Foil Printing — available on Polyester, quoted per position and per colour.
• Piping and Binding — available on Polyester, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Polyester-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with piping and binding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Banking and Finance — sweater uniforms, staff wear or resale programmes
• Sports Teams and Clubs — sweater uniforms, staff wear or resale programmes
• Real Estate Agencies — sweater uniforms, staff wear or resale programmes
• Police and Fire Departments — sweater uniforms, staff wear or resale programmes
• Food Processing — sweater uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sweater batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your sweater programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.