Custom Sweater — Denim with Padding and Wadding
We build sweater programmes from a tech pack or a physical reference sample. This Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, padding and wadding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Sweater |
|---|---|
| Base fabric | Denim |
| Decoration / finish | Padding and Wadding |
| Fabric weight | 180-200 gsm |
| Size range | 0-24M baby |
| Colour options | 8 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 30-45 days after approval |
| Compliance | GOTS |
What you can customise
- 3D Puff Embroidery — available on Denim, quoted per position and per colour.
- Satin Printed Label — available on Denim, quoted per position and per colour.
- Laser Engraving — available on Denim, quoted per position and per colour.
- Placement Printing — available on Denim, quoted per position and per colour.
- Yarn Dyeing — available on Denim, quoted per position and per colour.
- Tonal Embroidery — available on Denim, quoted per position and per colour.
- Garment Dyeing — available on Denim, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Denim-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with padding and wadding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Real Estate Agencies — sweater uniforms, staff wear or resale programmes
- Schools and School Districts — sweater uniforms, staff wear or resale programmes
- Esports and Gaming — sweater uniforms, staff wear or resale programmes
- Photography Studios — sweater uniforms, staff wear or resale programmes
- Airsoft and Paintball Clubs — sweater uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sweater batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Start your sweater programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
