Custom Warm Set — Power Mesh with Debossing
We build warm set programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, debossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: inconsistent sizing between production runs, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Warm Set |
|---|---|
| Base fabric | Power Mesh |
| Decoration / finish | Debossing |
| Fabric weight | 180-200 gsm |
| Size range | Custom grading |
| Colour options | 8 Pantone-matched shades |
| MOQ | 150 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 30-60 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Laser Cutting — available on Power Mesh, quoted per position and per colour.
- Applique Embroidery — available on Power Mesh, quoted per position and per colour.
- Piece Dyeing — available on Power Mesh, quoted per position and per colour.
- Satin Printed Label — available on Power Mesh, quoted per position and per colour.
- Bonding Construction — available on Power Mesh, quoted per position and per colour.
- Shirring — available on Power Mesh, quoted per position and per colour.
- Sequin Work — available on Power Mesh, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Power Mesh-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with debossing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Restaurants and Cafes — warm set uniforms, staff wear or resale programmes
- Wedding and Bridal — warm set uniforms, staff wear or resale programmes
- Cycling and Triathlon — warm set uniforms, staff wear or resale programmes
- Esports and Gaming — warm set uniforms, staff wear or resale programmes
- Real Estate Agencies — warm set uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your warm set programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
