Custom Boonie in Mulberry Silk with Custom Zip Puller

Custom Boonie — Mulberry Silk with Custom Zip Puller

We build boonie programmes from a tech pack or a physical reference sample. This Mulberry Silk version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Bonding Construction — available on Mulberry Silk, quoted per position and per colour.
• Dye-Sublimation Printing — available on Mulberry Silk, quoted per position and per colour.
• Flat Embroidery — available on Mulberry Silk, quoted per position and per colour.
• Laser Engraving — available on Mulberry Silk, quoted per position and per colour.
• Garment Dyeing — available on Mulberry Silk, quoted per position and per colour.
• Tonal Embroidery — available on Mulberry Silk, quoted per position and per colour.
• Custom Button — available on Mulberry Silk, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Mulberry Silk-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Offices — boonie uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — boonie uniforms, staff wear or resale programmes
• Real Estate Agencies — boonie uniforms, staff wear or resale programmes
• Golf Clubs — boonie uniforms, staff wear or resale programmes
• Fashion Brands and Labels — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your boonie programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.