Custom Hat Visor — Linen with Laser Cutting
We build hat visor programmes from a tech pack or a physical reference sample. This Linen version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Hat Visor |
|---|---|
| Base fabric | Linen |
| Decoration / finish | Laser Cutting |
| Fabric weight | 340-400 gsm |
| Size range | 2-12Y kids |
| Colour options | 12 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 18-60 days after approval |
| Compliance | BSCI |
What you can customise
- Satin Printed Label — available on Linen, quoted per position and per colour.
- Distressed Finish — available on Linen, quoted per position and per colour.
- Laser Cutting — available on Linen, quoted per position and per colour.
- Chain Stitch Embroidery — available on Linen, quoted per position and per colour.
- Glow-in-the-Dark Printing — available on Linen, quoted per position and per colour.
- Chenille Embroidery — available on Linen, quoted per position and per colour.
- Ultrasonic Welding — available on Linen, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Linen-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with laser cutting applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Boutique and Independent Labels — hat visor uniforms, staff wear or resale programmes
- Surf and Swim Brands — hat visor uniforms, staff wear or resale programmes
- Theater and Performance — hat visor uniforms, staff wear or resale programmes
- Dental and Veterinary Clinics — hat visor uniforms, staff wear or resale programmes
- Mining Operations — hat visor uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your hat visor programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
