Custom Hat Visor in Elastane Blend with Custom Button

Custom Hat Visor — Elastane Blend with Custom Button

We build hat visor programmes from a tech pack or a physical reference sample. This Elastane Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom button and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Sequin Work — available on Elastane Blend, quoted per position and per colour.
• Quilting — available on Elastane Blend, quoted per position and per colour.
• Shirring — available on Elastane Blend, quoted per position and per colour.
• Flocking — available on Elastane Blend, quoted per position and per colour.
• Screen Printing — available on Elastane Blend, quoted per position and per colour.
• Care Label — available on Elastane Blend, quoted per position and per colour.
• Laser Engraving — available on Elastane Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Elastane Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom button applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Trade Shows and Exhibitions — hat visor uniforms, staff wear or resale programmes
• Surf and Swim Brands — hat visor uniforms, staff wear or resale programmes
• Maternity and Baby Care — hat visor uniforms, staff wear or resale programmes
• Mining Operations — hat visor uniforms, staff wear or resale programmes
• Aviation and Airlines — hat visor uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your hat visor programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.