Custom Hat Visor in Selvedge Denim with Stone Wash

Custom Hat Visor — Selvedge Denim with Stone Wash

We build hat visor programmes from a tech pack or a physical reference sample. This Selvedge Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, stone wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ultrasonic Welding — available on Selvedge Denim, quoted per position and per colour.
• Chain Stitch Embroidery — available on Selvedge Denim, quoted per position and per colour.
• Seam Sealing — available on Selvedge Denim, quoted per position and per colour.
• Snow Wash — available on Selvedge Denim, quoted per position and per colour.
• Hangtag and Packaging — available on Selvedge Denim, quoted per position and per colour.
• Laser Engraving — available on Selvedge Denim, quoted per position and per colour.
• Debossing — available on Selvedge Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Selvedge Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with stone wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Running and Marathon Events — hat visor uniforms, staff wear or resale programmes
• Surf and Swim Brands — hat visor uniforms, staff wear or resale programmes
• Restaurants and Cafes — hat visor uniforms, staff wear or resale programmes
• Warehousing and Logistics — hat visor uniforms, staff wear or resale programmes
• Agriculture and Farming — hat visor uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your hat visor programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.