Custom Hat Visor in Slub Cotton with Debossing

Custom Hat Visor — Slub Cotton with Debossing

We build hat visor programmes from a tech pack or a physical reference sample. This Slub Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, debossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pantone Color Matching — available on Slub Cotton, quoted per position and per colour.
• Flocking — available on Slub Cotton, quoted per position and per colour.
• Hangtag and Packaging — available on Slub Cotton, quoted per position and per colour.
• Applique Embroidery — available on Slub Cotton, quoted per position and per colour.
• Tonal Embroidery — available on Slub Cotton, quoted per position and per colour.
• Embossing — available on Slub Cotton, quoted per position and per colour.
• Debossing — available on Slub Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Slub Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with debossing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Yoga and Pilates Studios — hat visor uniforms, staff wear or resale programmes
• Police and Fire Departments — hat visor uniforms, staff wear or resale programmes
• Tennis Academies — hat visor uniforms, staff wear or resale programmes
• Wedding and Bridal — hat visor uniforms, staff wear or resale programmes
• Cycling and Triathlon — hat visor uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your hat visor programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.