Custom Hat Visor in Satin with Shirring

Custom Hat Visor — Satin with Shirring

We build hat visor programmes from a tech pack or a physical reference sample. This Satin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, shirring and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Stone Wash — available on Satin, quoted per position and per colour.
• All-Over Sublimation — available on Satin, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Satin, quoted per position and per colour.
• Applique Embroidery — available on Satin, quoted per position and per colour.
• Padding and Wadding — available on Satin, quoted per position and per colour.
• Puff Printing — available on Satin, quoted per position and per colour.
• Shirring — available on Satin, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Satin-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with shirring applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Yoga and Pilates Studios — hat visor uniforms, staff wear or resale programmes
• Real Estate Agencies — hat visor uniforms, staff wear or resale programmes
• Esports and Gaming — hat visor uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — hat visor uniforms, staff wear or resale programmes
• Schools and School Districts — hat visor uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your hat visor programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.