Custom Hat Visor in Recycled Nylon with Seam Sealing

Custom Hat Visor — Recycled Nylon with Seam Sealing

We build hat visor programmes from a tech pack or a physical reference sample. This Recycled Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, seam sealing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Rhinestone Application — available on Recycled Nylon, quoted per position and per colour.
• Heat Transfer Printing — available on Recycled Nylon, quoted per position and per colour.
• Custom Button — available on Recycled Nylon, quoted per position and per colour.
• Chenille Embroidery — available on Recycled Nylon, quoted per position and per colour.
• Sequin Work — available on Recycled Nylon, quoted per position and per colour.
• Laser Engraving — available on Recycled Nylon, quoted per position and per colour.
• Custom Drawcord — available on Recycled Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with seam sealing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Universities — hat visor uniforms, staff wear or resale programmes
• Surf and Swim Brands — hat visor uniforms, staff wear or resale programmes
• Nonprofit Organizations — hat visor uniforms, staff wear or resale programmes
• Cleaning and Janitorial — hat visor uniforms, staff wear or resale programmes
• Workwear and Industrial — hat visor uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your hat visor programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.