Custom Hat Visor in Satin with Ultrasonic Welding

Custom Hat Visor — Satin with Ultrasonic Welding

We build hat visor programmes from a tech pack or a physical reference sample. This Satin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Shirring — available on Satin, quoted per position and per colour.
• Laser Engraving — available on Satin, quoted per position and per colour.
• Contrast Stitching — available on Satin, quoted per position and per colour.
• Custom Drawcord — available on Satin, quoted per position and per colour.
• All-Over Sublimation — available on Satin, quoted per position and per colour.
• Garment Dyeing — available on Satin, quoted per position and per colour.
• Tie-Dye Wash — available on Satin, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Satin-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Golf Clubs — hat visor uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — hat visor uniforms, staff wear or resale programmes
• Healthcare and Hospitals — hat visor uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — hat visor uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — hat visor uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat visor batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your hat visor programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.