Custom Other Sun Cap in Quick-Dry Polyester with Tonal Embroidery

Custom Other Sun Cap — Quick-Dry Polyester with Tonal Embroidery

We build other sun cap programmes from a tech pack or a physical reference sample. This Quick-Dry Polyester version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tonal embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piping and Binding — available on Quick-Dry Polyester, quoted per position and per colour.
• Enzyme Wash — available on Quick-Dry Polyester, quoted per position and per colour.
• Acid Wash — available on Quick-Dry Polyester, quoted per position and per colour.
• Quilting — available on Quick-Dry Polyester, quoted per position and per colour.
• Heat Transfer Printing — available on Quick-Dry Polyester, quoted per position and per colour.
• 3D Puff Embroidery — available on Quick-Dry Polyester, quoted per position and per colour.
• Shirring — available on Quick-Dry Polyester, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Quick-Dry Polyester-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tonal embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Wedding and Bridal — other sun cap uniforms, staff wear or resale programmes
• Manufacturing Plants — other sun cap uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — other sun cap uniforms, staff wear or resale programmes
• Automotive Dealerships — other sun cap uniforms, staff wear or resale programmes
• Government and Municipal — other sun cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sun cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your other sun cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.