Custom Full Body Mannequin in Merino Wool with Placement Printing for Private Labels

Custom Full Body Mannequin — Merino Wool with Placement Printing

We build full body mannequin programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, placement printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Woven Label — available on Merino Wool, quoted per position and per colour.
• Bonding Construction — available on Merino Wool, quoted per position and per colour.
• Chain Stitch Embroidery — available on Merino Wool, quoted per position and per colour.
• Beading and Embroidery — available on Merino Wool, quoted per position and per colour.
• Embossing — available on Merino Wool, quoted per position and per colour.
• DTG Digital Printing — available on Merino Wool, quoted per position and per colour.
• Padding and Wadding — available on Merino Wool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Merino Wool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with placement printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Gyms and Fitness Studios — full body mannequin uniforms, staff wear or resale programmes
• Religious and Community — full body mannequin uniforms, staff wear or resale programmes
• Surf and Swim Brands — full body mannequin uniforms, staff wear or resale programmes
• Boutique and Independent Labels — full body mannequin uniforms, staff wear or resale programmes
• Schools and School Districts — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your full body mannequin programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.