Custom Full Body Mannequin in Gabardine with Flocking for Retail Chains

Custom Full Body Mannequin — Gabardine with Flocking

We build full body mannequin programmes from a tech pack or a physical reference sample. This Gabardine version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Bonding Construction — available on Gabardine, quoted per position and per colour.
• Rhinestone Application — available on Gabardine, quoted per position and per colour.
• Foil Printing — available on Gabardine, quoted per position and per colour.
• Seam Sealing — available on Gabardine, quoted per position and per colour.
• Beading and Embroidery — available on Gabardine, quoted per position and per colour.
• Heat Transfer Printing — available on Gabardine, quoted per position and per colour.
• Shirring — available on Gabardine, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Gabardine-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Yoga and Pilates Studios — full body mannequin uniforms, staff wear or resale programmes
• Security Services — full body mannequin uniforms, staff wear or resale programmes
• Government and Municipal — full body mannequin uniforms, staff wear or resale programmes
• Hospitality and Hotels — full body mannequin uniforms, staff wear or resale programmes
• Retail Store Staff — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your full body mannequin programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.