Custom Full Body Mannequin in Flannel with DTF Film Printing for Promotional Campaigns

Custom Full Body Mannequin — Flannel with DTF Film Printing

We build full body mannequin programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtf film printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Heat Transfer Printing — available on Flannel, quoted per position and per colour.
• Piece Dyeing — available on Flannel, quoted per position and per colour.
• Foil Printing — available on Flannel, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Flannel, quoted per position and per colour.
• Garment Dyeing — available on Flannel, quoted per position and per colour.
• Custom Zip Puller — available on Flannel, quoted per position and per colour.
• DTF Film Printing — available on Flannel, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flannel-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtf film printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Laboratories and Pharma — full body mannequin uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — full body mannequin uniforms, staff wear or resale programmes
• Military and Tactical — full body mannequin uniforms, staff wear or resale programmes
• Maternity and Baby Care — full body mannequin uniforms, staff wear or resale programmes
• Corporate Offices — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your full body mannequin programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.