Custom Other Mannequins in Down-Proof Nylon with All-Over Sublimation for Retail Chains

Custom Other Mannequins — Down-Proof Nylon with All-Over Sublimation

We build other mannequins programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Zip Puller — available on Down-Proof Nylon, quoted per position and per colour.
• Laser Engraving — available on Down-Proof Nylon, quoted per position and per colour.
• Flocking — available on Down-Proof Nylon, quoted per position and per colour.
• Screen Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Care Label — available on Down-Proof Nylon, quoted per position and per colour.
• Contrast Stitching — available on Down-Proof Nylon, quoted per position and per colour.
• DTG Digital Printing — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Manufacturing Plants — other mannequins uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — other mannequins uniforms, staff wear or resale programmes
• Outdoor and Hiking — other mannequins uniforms, staff wear or resale programmes
• Warehousing and Logistics — other mannequins uniforms, staff wear or resale programmes
• Aviation and Airlines — other mannequins uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other mannequins batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your other mannequins programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.