Custom Other Mannequins in Poplin with Quilting for Private Labels

Custom Other Mannequins — Poplin with Quilting

We build other mannequins programmes from a tech pack or a physical reference sample. This Poplin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, quilting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Snow Wash — available on Poplin, quoted per position and per colour.
• Yarn Dyeing — available on Poplin, quoted per position and per colour.
• Puff Printing — available on Poplin, quoted per position and per colour.
• Placement Printing — available on Poplin, quoted per position and per colour.
• Bonding Construction — available on Poplin, quoted per position and per colour.
• Acid Wash — available on Poplin, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Poplin, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Poplin-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with quilting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Offices — other mannequins uniforms, staff wear or resale programmes
• Pet Care and Grooming — other mannequins uniforms, staff wear or resale programmes
• Surf and Swim Brands — other mannequins uniforms, staff wear or resale programmes
• Construction Sites — other mannequins uniforms, staff wear or resale programmes
• Boutique and Independent Labels — other mannequins uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other mannequins batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your other mannequins programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.