Custom Ear Muffs & Eye Masks in Mesh with Padding and Wadding for Sportswear Brands

Custom Ear Muffs & Eye Masks — Mesh with Padding and Wadding

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, padding and wadding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Hangtag and Packaging — available on Mesh, quoted per position and per colour.
• Chain Stitch Embroidery — available on Mesh, quoted per position and per colour.
• DTF Film Printing — available on Mesh, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Mesh, quoted per position and per colour.
• Enzyme Wash — available on Mesh, quoted per position and per colour.
• Garment Dyeing — available on Mesh, quoted per position and per colour.
• Seam Sealing — available on Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with padding and wadding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Police and Fire Departments — ear muffs & eye masks uniforms, staff wear or resale programmes
• Real Estate Agencies — ear muffs & eye masks uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — ear muffs & eye masks uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — ear muffs & eye masks uniforms, staff wear or resale programmes
• Corporate Offices — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your ear muffs & eye masks programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.