Custom Ear Muffs & Eye Masks — Spandex with Hangtag and Packaging
We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Spandex version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, hangtag and packaging and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: inconsistent sizing between production runs, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification
| Product | Ear Muffs & Eye Masks |
|---|---|
| Base fabric | Spandex |
| Decoration / finish | Hangtag and Packaging |
| Fabric weight | 180-200 gsm |
| Size range | XS-3XL |
| Colour options | 6 Pantone-matched shades |
| MOQ | 150 pieces per style per colour |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 25-60 days after approval |
| Compliance | BSCI |
What you can customise
- Pantone Color Matching — available on Spandex, quoted per position and per colour.
- Seam Sealing — available on Spandex, quoted per position and per colour.
- Pleating — available on Spandex, quoted per position and per colour.
- Laser Engraving — available on Spandex, quoted per position and per colour.
- Flat Embroidery — available on Spandex, quoted per position and per colour.
- Care Label — available on Spandex, quoted per position and per colour.
- Glow-in-the-Dark Printing — available on Spandex, quoted per position and per colour.

How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Spandex-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with hangtag and packaging applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Airsoft and Paintball Clubs — ear muffs & eye masks uniforms, staff wear or resale programmes
- Fashion Brands and Labels — ear muffs & eye masks uniforms, staff wear or resale programmes
- Wholesale and Distribution — ear muffs & eye masks uniforms, staff wear or resale programmes
- Theater and Performance — ear muffs & eye masks uniforms, staff wear or resale programmes
- Construction Sites — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your ear muffs & eye masks programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.







