Custom Ear Muffs & Eye Masks in Gabardine with Seam Sealing for Boutique Brands

Custom Ear Muffs & Eye Masks — Gabardine with Seam Sealing

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Gabardine version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, seam sealing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Acid Wash — available on Gabardine, quoted per position and per colour.
• Quilting — available on Gabardine, quoted per position and per colour.
• Distressed Finish — available on Gabardine, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Gabardine, quoted per position and per colour.
• Reflective Printing — available on Gabardine, quoted per position and per colour.
• Care Label — available on Gabardine, quoted per position and per colour.
• Custom Drawcord — available on Gabardine, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Gabardine-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with seam sealing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Military and Tactical — ear muffs & eye masks uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — ear muffs & eye masks uniforms, staff wear or resale programmes
• Fashion Brands and Labels — ear muffs & eye masks uniforms, staff wear or resale programmes
• Universities — ear muffs & eye masks uniforms, staff wear or resale programmes
• Aviation and Airlines — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your ear muffs & eye masks programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.