Custom Ear Muffs & Eye Masks in Corduroy with Sequin Work for Boutique Brands

Custom Ear Muffs & Eye Masks — Corduroy with Sequin Work

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Corduroy version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, sequin work and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Button — available on Corduroy, quoted per position and per colour.
• DTF Film Printing — available on Corduroy, quoted per position and per colour.
• Laser Cutting — available on Corduroy, quoted per position and per colour.
• Chenille Embroidery — available on Corduroy, quoted per position and per colour.
• Bonding Construction — available on Corduroy, quoted per position and per colour.
• Care Label — available on Corduroy, quoted per position and per colour.
• Reflective Printing — available on Corduroy, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Corduroy-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with sequin work applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Music Bands and Touring — ear muffs & eye masks uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — ear muffs & eye masks uniforms, staff wear or resale programmes
• Outdoor and Hiking — ear muffs & eye masks uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — ear muffs & eye masks uniforms, staff wear or resale programmes
• Bars and Nightclubs — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your ear muffs & eye masks programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.