Custom Ear Muffs & Eye Masks in Tencel Cotton Blend with Pleating for Retail Chains

Custom Ear Muffs & Eye Masks — Tencel Cotton Blend with Pleating

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Tencel Cotton Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, pleating and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Satin Printed Label — available on Tencel Cotton Blend, quoted per position and per colour.
• Hangtag and Packaging — available on Tencel Cotton Blend, quoted per position and per colour.
• Yarn Dyeing — available on Tencel Cotton Blend, quoted per position and per colour.
• Acid Wash — available on Tencel Cotton Blend, quoted per position and per colour.
• Laser Cutting — available on Tencel Cotton Blend, quoted per position and per colour.
• Applique Embroidery — available on Tencel Cotton Blend, quoted per position and per colour.
• Chenille Embroidery — available on Tencel Cotton Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Cotton Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with pleating applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Golf Clubs — ear muffs & eye masks uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — ear muffs & eye masks uniforms, staff wear or resale programmes
• Maternity and Baby Care — ear muffs & eye masks uniforms, staff wear or resale programmes
• Food Processing — ear muffs & eye masks uniforms, staff wear or resale programmes
• Corporate Merch Programs — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your ear muffs & eye masks programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.