Custom Ear Muffs & Eye Masks in Spandex with 3D Puff Embroidery for Private Labels

Custom Ear Muffs & Eye Masks — Spandex with 3D Puff Embroidery

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Spandex version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTG Digital Printing — available on Spandex, quoted per position and per colour.
• Acid Wash — available on Spandex, quoted per position and per colour.
• Embossing — available on Spandex, quoted per position and per colour.
• Foil Printing — available on Spandex, quoted per position and per colour.
• Woven Label — available on Spandex, quoted per position and per colour.
• Custom Zip Puller — available on Spandex, quoted per position and per colour.
• Reflective Printing — available on Spandex, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Spandex-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Schools and School Districts — ear muffs & eye masks uniforms, staff wear or resale programmes
• Automotive Dealerships — ear muffs & eye masks uniforms, staff wear or resale programmes
• Government and Municipal — ear muffs & eye masks uniforms, staff wear or resale programmes
• Railway and Transit — ear muffs & eye masks uniforms, staff wear or resale programmes
• Beauty and Cosmetics — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your ear muffs & eye masks programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.