Custom Ear Muffs & Eye Masks in Power Mesh with Screen Printing for Outdoor & Workwear Programs

Custom Ear Muffs & Eye Masks — Power Mesh with Screen Printing

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, screen printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Bonding Construction — available on Power Mesh, quoted per position and per colour.
• Smocking — available on Power Mesh, quoted per position and per colour.
• Seam Sealing — available on Power Mesh, quoted per position and per colour.
• Satin Printed Label — available on Power Mesh, quoted per position and per colour.
• Flat Embroidery — available on Power Mesh, quoted per position and per colour.
• Hangtag and Packaging — available on Power Mesh, quoted per position and per colour.
• Chenille Embroidery — available on Power Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Power Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with screen printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Military and Tactical — ear muffs & eye masks uniforms, staff wear or resale programmes
• Corporate Merch Programs — ear muffs & eye masks uniforms, staff wear or resale programmes
• Real Estate Agencies — ear muffs & eye masks uniforms, staff wear or resale programmes
• Aviation and Airlines — ear muffs & eye masks uniforms, staff wear or resale programmes
• Dance and Ballet Schools — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your ear muffs & eye masks programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.