Custom Ear Muffs & Eye Masks in Denim with Placement Printing for Sportswear Brands

Custom Ear Muffs & Eye Masks — Denim with Placement Printing

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, placement printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chain Stitch Embroidery — available on Denim, quoted per position and per colour.
• Rhinestone Application — available on Denim, quoted per position and per colour.
• Tie-Dye Wash — available on Denim, quoted per position and per colour.
• Contrast Stitching — available on Denim, quoted per position and per colour.
• Flat Embroidery — available on Denim, quoted per position and per colour.
• Hangtag and Packaging — available on Denim, quoted per position and per colour.
• Enzyme Wash — available on Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with placement printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Merch Programs — ear muffs & eye masks uniforms, staff wear or resale programmes
• Religious and Community — ear muffs & eye masks uniforms, staff wear or resale programmes
• Mining Operations — ear muffs & eye masks uniforms, staff wear or resale programmes
• Retail Store Staff — ear muffs & eye masks uniforms, staff wear or resale programmes
• Warehousing and Logistics — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your ear muffs & eye masks programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.