Custom Ear Muffs & Eye Masks in Ripstop Nylon with Shirring for Corporate Buyers

Custom Ear Muffs & Eye Masks — Ripstop Nylon with Shirring

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Ripstop Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, shirring and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Puff Printing — available on Ripstop Nylon, quoted per position and per colour.
• Stone Wash — available on Ripstop Nylon, quoted per position and per colour.
• Flat Embroidery — available on Ripstop Nylon, quoted per position and per colour.
• Pleating — available on Ripstop Nylon, quoted per position and per colour.
• Bonding Construction — available on Ripstop Nylon, quoted per position and per colour.
• Acid Wash — available on Ripstop Nylon, quoted per position and per colour.
• Laser Cutting — available on Ripstop Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Ripstop Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with shirring applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Running and Marathon Events — ear muffs & eye masks uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — ear muffs & eye masks uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — ear muffs & eye masks uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — ear muffs & eye masks uniforms, staff wear or resale programmes
• Universities — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your ear muffs & eye masks programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.