Custom Ear Muffs & Eye Masks in UPF 50+ Sun Fabric with Care Label for Sportswear Brands

Custom Ear Muffs & Eye Masks — UPF 50+ Sun Fabric with Care Label

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This UPF 50+ Sun Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, care label and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Snow Wash — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Seam Sealing — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Tonal Embroidery — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Ruching — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Quilting — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Care Label — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Satin Printed Label — available on UPF 50+ Sun Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a UPF 50+ Sun Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with care label applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Universities — ear muffs & eye masks uniforms, staff wear or resale programmes
• Mining Operations — ear muffs & eye masks uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — ear muffs & eye masks uniforms, staff wear or resale programmes
• Boutique and Independent Labels — ear muffs & eye masks uniforms, staff wear or resale programmes
• Nonprofit Organizations — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your ear muffs & eye masks programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.