Custom Ear Muffs & Eye Masks in Tencel Cotton Blend with Reflective Printing for Boutique Brands

Custom Ear Muffs & Eye Masks — Tencel Cotton Blend with Reflective Printing

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Tencel Cotton Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, reflective printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ultrasonic Welding — available on Tencel Cotton Blend, quoted per position and per colour.
• Seam Sealing — available on Tencel Cotton Blend, quoted per position and per colour.
• Contrast Stitching — available on Tencel Cotton Blend, quoted per position and per colour.
• Custom Button — available on Tencel Cotton Blend, quoted per position and per colour.
• Tie-Dye Wash — available on Tencel Cotton Blend, quoted per position and per colour.
• Placement Printing — available on Tencel Cotton Blend, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Tencel Cotton Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Cotton Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with reflective printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Fashion Brands and Labels — ear muffs & eye masks uniforms, staff wear or resale programmes
• Hospitality and Hotels — ear muffs & eye masks uniforms, staff wear or resale programmes
• Esports and Gaming — ear muffs & eye masks uniforms, staff wear or resale programmes
• Sports Teams and Clubs — ear muffs & eye masks uniforms, staff wear or resale programmes
• Music Bands and Touring — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your ear muffs & eye masks programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.