Custom Ear Muffs & Eye Masks — Velvet with Flocking
We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Velvet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Ear Muffs & Eye Masks |
|---|---|
| Base fabric | Velvet |
| Decoration / finish | Flocking |
| Fabric weight | 140-160 gsm |
| Size range | Custom grading |
| Colour options | 24 Pantone-matched shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 30-35 days after approval |
| Compliance | GOTS |
What you can customise
- Ribbed Cuff and Hem — available on Velvet, quoted per position and per colour.
- Custom Zip Puller — available on Velvet, quoted per position and per colour.
- Acid Wash — available on Velvet, quoted per position and per colour.
- DTF Film Printing — available on Velvet, quoted per position and per colour.
- Ultrasonic Welding — available on Velvet, quoted per position and per colour.
- Sequin Work — available on Velvet, quoted per position and per colour.
- Tonal Embroidery — available on Velvet, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Velvet-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with flocking applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Warehousing and Logistics — ear muffs & eye masks uniforms, staff wear or resale programmes
- Fashion Brands and Labels — ear muffs & eye masks uniforms, staff wear or resale programmes
- Manufacturing Plants — ear muffs & eye masks uniforms, staff wear or resale programmes
- Scouts and Youth Clubs — ear muffs & eye masks uniforms, staff wear or resale programmes
- Real Estate Agencies — ear muffs & eye masks uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your ear muffs & eye masks programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
