Custom Ear Muffs & Eye Masks in Anti-Static Fabric with Laser Cutting for Wholesale Distributors

Custom Ear Muffs & Eye Masks — Anti-Static Fabric with Laser Cutting

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Anti-Static Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• All-Over Sublimation — available on Anti-Static Fabric, quoted per position and per colour.
• Custom Button — available on Anti-Static Fabric, quoted per position and per colour.
• Applique Embroidery — available on Anti-Static Fabric, quoted per position and per colour.
• Ruching — available on Anti-Static Fabric, quoted per position and per colour.
• Acid Wash — available on Anti-Static Fabric, quoted per position and per colour.
• Quilting — available on Anti-Static Fabric, quoted per position and per colour.
• Reflective Printing — available on Anti-Static Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Anti-Static Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Universities — ear muffs & eye masks uniforms, staff wear or resale programmes
• Film and TV Production — ear muffs & eye masks uniforms, staff wear or resale programmes
• Wedding and Bridal — ear muffs & eye masks uniforms, staff wear or resale programmes
• Sports Teams and Clubs — ear muffs & eye masks uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your ear muffs & eye masks programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.