Custom Ear Muffs & Eye Masks in Tencel Cotton Blend with Laser Cutting for Boutique Brands

Custom Ear Muffs & Eye Masks — Tencel Cotton Blend with Laser Cutting

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Tencel Cotton Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ruching — available on Tencel Cotton Blend, quoted per position and per colour.
• Acid Wash — available on Tencel Cotton Blend, quoted per position and per colour.
• Seam Sealing — available on Tencel Cotton Blend, quoted per position and per colour.
• Woven Label — available on Tencel Cotton Blend, quoted per position and per colour.
• Bonding Construction — available on Tencel Cotton Blend, quoted per position and per colour.
• Chenille Embroidery — available on Tencel Cotton Blend, quoted per position and per colour.
• Reflective Printing — available on Tencel Cotton Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Cotton Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Railway and Transit — ear muffs & eye masks uniforms, staff wear or resale programmes
• Religious and Community — ear muffs & eye masks uniforms, staff wear or resale programmes
• Pet Care and Grooming — ear muffs & eye masks uniforms, staff wear or resale programmes
• Wholesale and Distribution — ear muffs & eye masks uniforms, staff wear or resale programmes
• Electronics Assembly — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your ear muffs & eye masks programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.