Custom Ear Muffs & Eye Masks — Elastane Blend with Chain Stitch Embroidery
We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Elastane Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chain stitch embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Ear Muffs & Eye Masks |
|---|---|
| Base fabric | Elastane Blend |
| Decoration / finish | Chain Stitch Embroidery |
| Fabric weight | 340-400 gsm |
| Size range | XS-3XL |
| Colour options | 24 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 30-45 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Flat Embroidery — available on Elastane Blend, quoted per position and per colour.
- Smocking — available on Elastane Blend, quoted per position and per colour.
- Distressed Finish — available on Elastane Blend, quoted per position and per colour.
- Acid Wash — available on Elastane Blend, quoted per position and per colour.
- Applique Embroidery — available on Elastane Blend, quoted per position and per colour.
- Padding and Wadding — available on Elastane Blend, quoted per position and per colour.
- Heat Transfer Printing — available on Elastane Blend, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Elastane Blend-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with chain stitch embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Veterinary Clinics — ear muffs & eye masks uniforms, staff wear or resale programmes
- Dance and Ballet Schools — ear muffs & eye masks uniforms, staff wear or resale programmes
- Sports Teams and Clubs — ear muffs & eye masks uniforms, staff wear or resale programmes
- Corporate Merch Programs — ear muffs & eye masks uniforms, staff wear or resale programmes
- Boutique and Independent Labels — ear muffs & eye masks uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your ear muffs & eye masks programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
