Custom Ear Muffs & Eye Masks — Eyelet with Ribbed Cuff and Hem
We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Eyelet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ribbed cuff and hem and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification
| Product | Ear Muffs & Eye Masks |
|---|---|
| Base fabric | Eyelet |
| Decoration / finish | Ribbed Cuff and Hem |
| Fabric weight | 140-160 gsm |
| Size range | XS-3XL |
| Colour options | 24 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 30-60 days after approval |
| Compliance | WRAP |
What you can customise
- Beading and Embroidery — available on Eyelet, quoted per position and per colour.
- Ultrasonic Welding — available on Eyelet, quoted per position and per colour.
- Piece Dyeing — available on Eyelet, quoted per position and per colour.
- Distressed Finish — available on Eyelet, quoted per position and per colour.
- Hangtag and Packaging — available on Eyelet, quoted per position and per colour.
- Puff Printing — available on Eyelet, quoted per position and per colour.
- Enzyme Wash — available on Eyelet, quoted per position and per colour.

How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Eyelet-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with ribbed cuff and hem applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Corporate Merch Programs — ear muffs & eye masks uniforms, staff wear or resale programmes
- Cycling and Triathlon — ear muffs & eye masks uniforms, staff wear or resale programmes
- Banking and Finance — ear muffs & eye masks uniforms, staff wear or resale programmes
- Spas and Salons — ear muffs & eye masks uniforms, staff wear or resale programmes
- Sports Teams and Clubs — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your ear muffs & eye masks programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.






