Custom Ear Muffs & Eye Masks in Pique Knit with Custom Zip Puller for Promotional Campaigns

Custom Ear Muffs & Eye Masks — Pique Knit with Custom Zip Puller

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Pique Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ultrasonic Welding — available on Pique Knit, quoted per position and per colour.
• Custom Drawcord — available on Pique Knit, quoted per position and per colour.
• Padding and Wadding — available on Pique Knit, quoted per position and per colour.
• Snow Wash — available on Pique Knit, quoted per position and per colour.
• Tie-Dye Wash — available on Pique Knit, quoted per position and per colour.
• Quilting — available on Pique Knit, quoted per position and per colour.
• Contrast Stitching — available on Pique Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Pique Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Photography Studios — ear muffs & eye masks uniforms, staff wear or resale programmes
• Kids and Toddlerwear — ear muffs & eye masks uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — ear muffs & eye masks uniforms, staff wear or resale programmes
• Healthcare and Hospitals — ear muffs & eye masks uniforms, staff wear or resale programmes
• E-commerce Private Label — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your ear muffs & eye masks programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.