Custom Bonnet in Georgette with All-Over Sublimation for Boutique Brands

Custom Bonnet — Georgette with All-Over Sublimation

We build bonnet programmes from a tech pack or a physical reference sample. This Georgette version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Cutting — available on Georgette, quoted per position and per colour.
• Woven Label — available on Georgette, quoted per position and per colour.
• DTF Film Printing — available on Georgette, quoted per position and per colour.
• Tonal Embroidery — available on Georgette, quoted per position and per colour.
• Rhinestone Application — available on Georgette, quoted per position and per colour.
• Flocking — available on Georgette, quoted per position and per colour.
• Quilting — available on Georgette, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Georgette-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Film and TV Production — bonnet uniforms, staff wear or resale programmes
• Agriculture and Farming — bonnet uniforms, staff wear or resale programmes
• Pet Care and Grooming — bonnet uniforms, staff wear or resale programmes
• Maternity and Baby Care — bonnet uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — bonnet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bonnet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your bonnet programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.