Custom Bonnet in Merino Wool with Chenille Embroidery for Promotional Campaigns

Custom Bonnet — Merino Wool with Chenille Embroidery

We build bonnet programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chenille embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Engraving — available on Merino Wool, quoted per position and per colour.
• Piece Dyeing — available on Merino Wool, quoted per position and per colour.
• Screen Printing — available on Merino Wool, quoted per position and per colour.
• Satin Printed Label — available on Merino Wool, quoted per position and per colour.
• Ultrasonic Welding — available on Merino Wool, quoted per position and per colour.
• Acid Wash — available on Merino Wool, quoted per position and per colour.
• Stone Wash — available on Merino Wool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Merino Wool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with chenille embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Photography Studios — bonnet uniforms, staff wear or resale programmes
• Warehousing and Logistics — bonnet uniforms, staff wear or resale programmes
• Pet Care and Grooming — bonnet uniforms, staff wear or resale programmes
• Corporate Merch Programs — bonnet uniforms, staff wear or resale programmes
• Healthcare and Hospitals — bonnet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bonnet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your bonnet programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.