Custom Bonnet in French Terry with Distressed Finish for Promotional Campaigns

Custom Bonnet — French Terry with Distressed Finish

We build bonnet programmes from a tech pack or a physical reference sample. This French Terry version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, distressed finish and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Distressed Finish — available on French Terry, quoted per position and per colour.
• Beading and Embroidery — available on French Terry, quoted per position and per colour.
• Piece Dyeing — available on French Terry, quoted per position and per colour.
• Care Label — available on French Terry, quoted per position and per colour.
• Heat Transfer Printing — available on French Terry, quoted per position and per colour.
• Laser Engraving — available on French Terry, quoted per position and per colour.
• Puff Printing — available on French Terry, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a French Terry-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with distressed finish applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Banking and Finance — bonnet uniforms, staff wear or resale programmes
• Manufacturing Plants — bonnet uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — bonnet uniforms, staff wear or resale programmes
• Construction Sites — bonnet uniforms, staff wear or resale programmes
• Restaurants and Cafes — bonnet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bonnet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your bonnet programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.